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All mounted up, with the junction box tucked into the middle.

All mounted up, with the junction box tucked into the middle.

Build Log 6 - Installing the Solar Panels

Rushikesh Sheth November 13, 2017
A single panel is roughly 40" x 28".

A single panel is roughly 40" x 28".

Installing the fan gave me some confidence in my ability to successfully put holes in the roof of my van, so for my next task, I decided to mount up the solar panels. 

For solar panels I picked up 3 Renogy 100W Eclipse panels - the Eclipse variant has slightly higher efficiency cells and is therefore smaller. 

The mounting hardware that came with the panels was not designed for the van roof, so I cooked up something a little more robust for my application. The hardware consists of a bolt, a matching nut, a wide washer to spread the clamping load, and a lock ring to prevent the nut from coming loose under driving conditions. With my sister’s help, I arranged and mounted the solar panels, marked the holes that needed to be drilled, and then bolted the panels down. I used more of the butyl tape around the mounting holes to provide a watertight seal, and then just to be extra watertight, I covered the bolts and the feet with more lap sealant.

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To run the wires into the van, I drilled a hole in the roof and placed a waterproof junction box over it.

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← Build Log 8 - Running the WiringBuild Log 7 - Solar System Proof of Concept →

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Travel Blog Index

  • November 2020
    • Nov 1, 2020 Carlsbad Caverns National Park Nov 1, 2020
    • Nov 1, 2020 Guadalupe Mountains National Park Nov 1, 2020
    • Nov 1, 2020 Big Bend National Park Nov 1, 2020
    • Nov 1, 2020 Austin Nov 1, 2020
    • Nov 1, 2020 New Orleans Nov 1, 2020
    • Nov 1, 2020 Shenandoah National Park Nov 1, 2020
  • October 2019
    • Oct 13, 2019 2017 Solar Eclipse - Great Smoky Mountains NP Oct 13, 2019
  • May 2019
    • May 5, 2019 Acadia National Park May 5, 2019
  • November 2017
    • Nov 29, 2017 Maine - Lighthouses Nov 29, 2017
    • Nov 29, 2017 Theodore Roosevelt National Park Nov 29, 2017
  • October 2017
    • Oct 6, 2017 Banff & Lake Louise Oct 6, 2017
    • Oct 1, 2017 Glacier National Park Oct 1, 2017
  • August 2017
    • Aug 11, 2017 The Black Hills - Devil's Tower National Monument Aug 11, 2017
    • Aug 7, 2017 The Black Hills - Ft. Ellsworth & the Minuteman Missiles Aug 7, 2017
    • Aug 7, 2017 The Black Hills - Wind Cave NP, Sturgis, & Deadwood Aug 7, 2017
    • Aug 1, 2017 The Black Hills - Badlands NP Aug 1, 2017
    • Aug 1, 2017 The Black Hills of South Dakota - Mt Rushmore Aug 1, 2017
  • July 2017
    • Jul 6, 2017 Great Sand Dunes National Park Jul 6, 2017
    • Jul 6, 2017 Mesa Verde National Park Jul 6, 2017
    • Jul 6, 2017 Black Canyon of the Gunnison National Park Jul 6, 2017
  • June 2017
    • Jun 18, 2017 Grand Junction, CO Jun 18, 2017
    • Jun 18, 2017 Lake Powell Jun 18, 2017
    • Jun 18, 2017 Capitol Reef National Park Jun 18, 2017
    • Jun 9, 2017 Local Attractions Jun 9, 2017
    • Jun 9, 2017 Great Basin National Park Jun 9, 2017
    • Jun 9, 2017 Salt Lake City Jun 9, 2017
  • May 2017
    • May 28, 2017 Arches & Canyonlands National Parks May 28, 2017
    • May 27, 2017 Joshua Tree National Park May 27, 2017

Van Build Index

  • November 2020
    • Nov 1, 2020 Build Log 16 - Van Complete! Nov 1, 2020
    • Nov 1, 2020 Build Log 15 - Kitchen Nov 1, 2020
    • Nov 1, 2020 Build Log 14 - Sewing Curtains Nov 1, 2020
    • Nov 1, 2020 Build Log 13 - Electrical Installation Nov 1, 2020
    • Nov 1, 2020 Build Log 12 - Cabinetry Nov 1, 2020
  • October 2019
    • Oct 13, 2019 Build Log 11 - Building a Bed Oct 13, 2019
  • November 2017
    • Nov 13, 2017 Build Log 9 - Installing the Wood Floors Nov 13, 2017
    • Nov 13, 2017 Build Log 6 - Installing the Solar Panels Nov 13, 2017
    • Nov 13, 2017 Build Log 7 - Solar System Proof of Concept Nov 13, 2017
  • September 2017
    • Sep 4, 2017 Build Log 4 - Thermal Insulation Sep 4, 2017
  • August 2017
    • Aug 31, 2017 Build Log 3 - The Subfloor Aug 31, 2017
  • July 2017
    • Jul 8, 2017 Build Log 2 - Acoustic Damping Jul 8, 2017
  • May 2017
    • May 27, 2017 Build Log 1 - Getting the Van and Step 0. May 27, 2017

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